Nanoengineering of Materials for Field Emission Display Technologies

The holy-grail in terms of flat panel displays has been an inexpensive process for the production of large area ‘hang on the wall’ television that is based on an emissive technology. As such electron field emission displays, in principle, should be able to give high quality pictures, with good colour saturation, and, if suitable technologies for the production of the cathodes over large areas were to be made available, at low cost. This requires a process technology where temperatures must be maintained below 450 C throughout the entire production cycle to be consistent with the softening temperature of display glass. In this paper we show three possible routes for nanoscale engineering of large area cathodes using low temperature processing that can be integrated into a display technology. The first process is based on carbon nanotube-polymer composites that can be screen printed over large areas and show electron field emission properties comparable with some of the best aligned nanotube arrays. The second process is based on the direct large area growth of carbon nanofibres directly on to substrates held at temperatures ranging from room temperature to 300 C, thereby making it possible to use inexpensive substrates. The third process is based on the use of excimer laser processing of amorphous silicon for the production of lithography free large area three terminal nanocrystalline silicon substrates. Each route has its own advantages, and flexibility in terms of incorporation into an existing display technology. The harnessing of these synergies will be highlighted together, with the properties of the cathodes developed for the differing technologies.